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1-5US GALLON FILLERS

1-5 GALLON FILLERS

5US Gallon line consist of a tunnel for washing, disinfection and rinsing and the section of filling and capping 1-5 US gallon bottles. Depending on Customers’ needs they allow achieving the capacity from 200 to 1600 of bottles per hour. Metering control of liquid assures exact volume in the bottle.

As turn-key solution we propose ONE-WAY 1-5 Gallon filling line including Blow-Moulding machine TMS-5000G for 700|1200 bph with rinser and filler solution. In our range available 5L + 5US Gallon filling machine

  

TECHNICAL DATA

Capacity

200 - 1600 BPH for 1-5 US gallon

Rinsing and spraying water consumption

~ 0.5 m3/h

Compressed air demand

15 (30) m3/h at 6 bar

Supply voltage

3 x 400 V, 50 Hz

Supply voltage of control system

24 V DC

Power rating

5 - 58 kW

Protection of mains

25 A

Degree of machine protection IP

54

Noise level

≤ 78 dbA

Dimensions (L x W x H)

According approved layout

Weight

5000 - (7000)  kg

 

Specification

  • Double wide washer for featuring a hot washing cycle, rinse cycle, sanitizing cycle and final rinse
  • Bottle washer with stainless steel wash and rinse pumps
  • Stainless steel piping
  • High quality stainless steel construction
  • Automatic discharge to filler
  • Electric heating system for washing solution
  • Removable doors for easy access to washer
  • Viewable windows for monitoring the system
  • PLC controlled
  • Two head filler will fill two bottles at a time
  • Fully automatic filler with overflow style two stages fill valve assembly
  • Fully automatic one head capper
  • Stainless steel cap chute
  • 3m discharge conveyor with the motor

Sceme

Sample for 400 bph 5G

Layout

1 - Bottle loading
2,3,4 - Washing zone buffer
5,6,7 - Main washing
8,9 - Dripping
10 - Initial rinsing
11 - Dripping
12,13 - Disinfecting from the tank
14 - Dripping
15 - Final rinsing
16 - Dripping
17 - Bottle unloading 

Options

  • Automatic decapper
  • Automatic leaking tester
  • Automatic loader
  • Caps sorter
  • Caps feeder
  • Automatic control system for concentration washing and sanitizing solution Ecolab
  • Thermo tunnel for safety capsule contraction
  • Self-contained, pressurized clean filling room area with HEPA submicron filtration

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