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DAIRY AND MILK

FLOWRATE FILLERS SSL

FLOWRATE FILLERS SSL (SHORT SHELF-LIFE) PRODUCTS

Flowrate fillers suitable for:
  • fresh milk;
  • fresh juices;
  • milk cocktails and drinking yogurt for PET, glass bottles.
Fillers can be produce with one or two rinser (with peroxide washing and after with ozoneted or pure water), filling and closure options.

Every gram of the product is valuable both for the consumer and the manufacturer. The weight filling machines from expensive liquids filling machines utilize load cells of the highest class. In addition the machine frame and base is designed in a manner that makes disturbances passed to the load cells negligible. For the precise control of the weight filling process we use complex software - the result of multiple modernizations over the years.All this, combined with the special patented filling valve guarantees absolute precision of filling, providing accuracy of 0.3 to 1.2 grams, depending on the product type and container volume.

  • New process control algorithm achieving considerable increase in filling speed;
  • Improved dosing accuracy amounting 0.3 to 1 gram in the filling range of 0.2 to 3.0 liters;
  • Machine design free of dead zones that hold impurities and adapted to automatic cleaning;
  • Rigid stainless frame;
  • Inclined surfaces for rapid lead-off and drying;
  • Freestanding fencing in safety glass, allowing 360° view to the machine, easy access for cleaning and maintenance for the machine and the floor under it.
  • Modular design – convenient for easy transportation and assembly;
  • Significant increase in the volume of sterile air supplied.
  • The colour touch-screen makes the dialogue between operator and machineeasy and intuitive. There is a possibility for monitoring the current status of the machine and its work parameters for longer periods of time.
The new compact machine of the FFT series uses the flowmetric technology for volume measurement during filling. It is intended especially for moderate size production with increased flexibility, the maximal capacity up to 20000 bph and containers ranging from 0.2 to 2.0 liters.

Linear Solutions

The Uni-Tech linear machines forfilling of dense products have proven their reliability through the years gaining share in a wide range of low and moderate capacities – from 1200 to 6000 containers per hour. They provide considerable flexibility towards containers and products with facile readjustment for various bottle (plastic, glass, metal) with no need of expensive tools and format parts. The flowrate filling bolstered by the precise electronic measurement of flow meters or the fine movement of filling valves applicable to a wide range of milk, sour milk, drinking yogurts, etc.

The dosing mechanism of the linear valves can be both mechanically and pneumatically driven. The solid mechanical version is particularly reliable as it is practically irrelevant to the varying volume of the filled products.

In order to prevent the formation of air gaps or pockets in the product during the filling process, the filling nozzles of the machine sink down into the container and start moving up in parallel with the product level. The synchronization of the speeds of the sinking nozzles motion and the filling speed is performed by a mechanical cam or a servo motor.

The product itself can be fed to the machine by either a special pump or by overpressure in the buffer tank of the machine, guaranteeing the accurate dosing and quick filling.

TECHNICAL DATA

Capacity

600 - 6.000 BPH for 500 ml

Rinsing and spraying water consumption

~ 0.3 m3/h

Compressed air demand

15 (30) m3/h at 6 bar

Supply voltage

3 x 400 V, 50 Hz

Supply voltage of control system

24 V DC

Power rating

3 - 15 kW

Protection of mains

25 A

Degree of machine protection IP

54

Noise level

≤ 78 dbA

Dimensions (L x W x H)

3000  x 1600  x 3000 mm

Weight

3000  kg

Rotary Solution

The Uni-Tech rotary filling machines for dense products are designed to handle a wide range of containers and products. They operate on the principle of gravity| flowrate or weight dosing. The Uni-Tech range of fillers with flowmetric dosing covers filling speeds of up to 24 000 cph (containers per hour) and container volumes of 150 to 3000 ml. The flowrate fillers are equipped with a mechanical cam and motorized machine adjustment to the containers height and the filled volume.

As an optional feature the valves can be automatically extricated from the cylinders to further improve automatic CIP and SIP washing results. This comes in addition to the special spray and jet nozzles, collection tray for the washing fluid, and recirculation pump.

Washing and sterilization is facilitated by the lock-zone free design of the entire product path. The Uni-Tech flowrate | weight fillers range comprises solutions for outputs of 6,000 to 24,000 containers per hour. When integrated in a multibloc system these can develop to an ULTRA CLEAN environment filling system, providing the sterilization of containers and caps and conditioned filling and capping zone.

Nett weight technology for dosing and filling utilizing load cells of the highest class filling valve providing high flow velocity without foam generation. Guaranteed accuracy for weight range of 0,1 kg to 6,0 kg – deviation of 0,3 to 1,0 grams depending on the homogeneity of the products. Possibility to select dosing by Nett weight or by volume.

Weight filling synchrobloc in ULTRA CLEAN edition with isolated filling and capping clean chamber, overpressure sterile air supply, bottle sterilization section utilizing ozonized water or hydrogen peroxide. Sterile air creation device using HEPA filters. The total control over the dosed weight and the caps closing is secured by a rejection device that diverts non-confirming product to a parallel conveyor. A completely automatic CIP and SIP washing system utilizing rotary spray balls, jet nozzles and return pumps guarantees immaculate hygiene and sterilization of the entire product path and the active chamber of the machine.

Lead off and recirculation of the washing solutions is guaranteed. Assured lead-off of the cleaning solutions back to the CIP system.

TECHNICAL DATA

Capacity

6.000 - 24.000 BPH for 500 ml

Rinsing and spraying water consumption

~ 0.3 m3/h

Compressed air demand

15 (30) m3/h at 6 bar

Supply voltage

3 x 400 V, 50 Hz

Supply voltage of control system

24 V DC

Power rating

3 - 15 kW

Protection of mains

25 A

Degree of machine protection IP

54

Noise level

≤ 78 dbA

Dimensions (L x W x H)

3000  x 2000  x 3000 mm

Weight

3000  kg

LAYOUT

OZONIZERS

CIP and SIP

HOMOGENIZERS

Blow-Molding Machines

LABELING EQUIPMENT

Hygiene station

Hygiene station

Model: Foamatic A2

Automatic hygiene station for programmable cleaning and disinfection of the working zone - all parts in contact with bottles.

Technical data

Maximum pump pressure

bar

13,2

Consumption during rising

l/min

10-160

Consumption during foaming

l/min

7-32

Consumption during sanitizing

l/min

7-32

Max. temperature

С

70

Max. water supply

l/min

220

Pipe dimension inlet

 

1 1/4“

Pipe dimension outlet

 

1 1/4“

Compressed air

 

 

Min/Max pressure at the inlet

bar

5 / 10

Consumption during foaming

l/min

200-450

Connection

 

1/4“

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